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Why “Cheapest” Hi-Vis Costs You More in the Long Run – The True 3-Year Cost Analysis

06 Nov 2025

The Illusion of Saving Money When budgets tighten, it’s easy to look for a lower unit price. £18 for a jacket instead of £33.50 looks like a quick saving - until you calculate how often that jacket needs replacing, how long it takes to manage, and what happens when compliance slips. Procurement teams across the…

Jake Oakey


The Illusion of Saving Money

When budgets tighten, it’s easy to look for a lower unit price. £18 for a jacket instead of £33.50 looks like a quick saving – until you calculate how often that jacket needs replacing, how long it takes to manage, and what happens when compliance slips.

Procurement teams across the UK are realising that the cheapest hi-vis is often the most expensive mistake.


The Real Cost of “Cheap” Hi-Vis

Let’s compare a standard Class 3 hi-vis jacket used on a typical UK site.

ComparisonBudget ImportOAKLINE “The Kimi”
Initial price£18£33.50
Certified washes (EN ISO 20471)1050+
Replacement cycleEvery 4 monthsEvery 18 months
Average staff/admin time per replacement (ordering, issuing, recording)20 mins5 mins
Total 3-year garments issued (per wearer)92
Total admin time over 3 years3 hrs10 mins
Total 3-year cost (garments + admin @ £20/hr)£222£74

Result: The “budget” jacket costs around three times more over three years, once you include the time, handling, and replacement frequency that procurement rarely accounts for.


Hidden Costs That Hit Your Budget

  1. Staff administration time – each replacement involves ordering, issuing, recording serial numbers, and confirming compliance. Multiply that by every operative, every few months, and it adds up quickly.
  2. Downtime – every replacement means staff waiting for new kit or wearing non-compliant gear temporarily.
  3. Brand consistency – mismatched or faded hi-vis undermines professional image and client confidence.
  4. Audit risk – cheap imports often lack valid EN ISO 20471 or RIS-3279-TOM documentation. Non-compliance can trigger costly re-purchases or safety audits.
  5. Environmental impact – replacing garments nine times instead of twice increases waste and carbon output by up to 350%.

When viewed through total ownership rather than purchase price, “cheap” isn’t cheap at all.


Why Cheap Fails Faster

  • Low-grade fluorescent dyes fade after a handful of washes.
  • Inferior reflective tape loses retro-reflectivity rapidly under UV or abrasion.
  • Thin polyester weaves tear and pill under normal site wear.
  • No verified testing – many imports display EN ISO numbers without accredited certification.

The result is shorter lifespan, more replacements, and higher overall spend — often with hidden safety liabilities.


The OAKLINE Difference

OAKLINE garments, including The Kimi Jacket, are built to outperform on every measurable factor.

  • Independently tested in the UK for EN ISO 20471 and RIS-3279-TOM compliance
  • 50+ certified wash cycles, maintaining chromaticity and reflectivity
  • Premium two-tone fabrics for durability and professional appearance
  • Reinforced seams and heavy-duty zips tested for real site use
  • Smart ergonomic design for longer wear comfort and reduced staff turnover of garments

Every jacket is traceable, certified, and designed to deliver measurable return on investment — not short-term savings.


The 3-Year Advantage

Procurement isn’t just about cost control — it’s about reducing waste, admin, and safety risk.

For a workforce of 100 operatives:

  • Switching from budget to OAKLINE garments typically saves £14,000–£18,000 over 3 years once admin time and replacements are factored in.
  • That’s before considering reduced delivery charges, fewer internal orders, and improved audit scores.

The Kimi’s lifecycle advantage means less admin pressure, fewer replacements, and consistently compliant teams — all with a more professional brand image on site.


Why OAKLINE Exists

OAKLINE was founded to challenge the industry’s obsession with price over performance. By designing, testing, and certifying our range here in the UK, we combine premium compliance with real-world affordability.

Batch #1 – The Founders Club Series represents our commitment to long-term value, traceability, and site-ready performance. Every garment reflects genuine testing, quality, and endurance — not marketing claims.


Choose Smarter. Spend Less. Stay Compliant.

Before you renew another bulk order, compare like-for-like using certified wash life, admin cost, and replacement frequency.
In almost every case, OAKLINE outperforms low-cost alternatives on both performance and total cost.

To request a sample of The Kimi Jacket or a full 3-year cost comparison, contact jake@oaklineltd.co.uk and join the OAKLINE Batch #1 Founders Club.